flexographic printing substrates

To achieve the best white, … Flexographic printing and rotogravure printing may be two of your best options. In modern flexographic printing, the anilox roll is referred to as a type of meter or metering roller. It can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, shrink film, tag stock, and paper. Flexographic Printing. Flexography was derived from rubber stamp printing, which became prevalent in the early 1900s. Flexo’s versatility and its capability of running on many different types of substrates is … MLS is a flexographic printer and converter with capabilities to print on a wide variety of substrates. Though these two have the ability to print high-quality images on a vast array of substrates, they differ in terms of production cost. This department makes sure the press has what it needs to run. Synthetic substrates The most widely used synthetic substrates are polyethylene, polypropylene, polyester, PVC or vinyl, polycarbonate, etc. Utilizes a wide variety of inks:It can apply water-based inks, UV curable i… Flexographic presses can print on uncoated or coated papers, carton board, liner board, aluminum foil, and different types of plastic films, including low-density polypropylene (LDPE), polypropylene (PP), bio-oriented polypropylene (BOPP), and polyester (PET). Others use substrates that are already impregnated with a first coat of white ink. Today, lithographic printing is used to print a great deal of magazines, newspapers, books, labels, and other types of packaging. Therefore, the substrate has to pass through many printing stations. About 60 percent of the packaging industry uses flexographic printing in some way, 3 Common Mistakes That Might Be Hurting Your Shop’s Profitability, Top 4 Digital Marketing Strategies to Increase Leads For Your Print Shop, Don’t Let Outdated Inventory Management Hold Your Business Back. Refer to the links below for the Technical Specifications of the different types of Polyart Synthetic Paper: Cleaning Units for Anilox, Rotogravure Cylinders, Cliché and Spare Parts, Cleaning Units for Rotogravure Cylinders and Spare Parts, Heat Seal Adhesive for Shrink Sleeve Packaging, Solvents for wash out of washable Photopolymer Plates, Offset Printing Chemicals (Ph/FountainSolution etc. Polyart® adapts quickly to most printing processes, such as flexography, lithography, gravure, rotary letterpress, screen, as well as variable information systems such as thermal transfer, ion deposition, dot matrix, ink jet, etc. Because of balanced physical properties, conforms well to irregular surfaces or very tight radii. We offer a wide variety of solutions in Printing Substrates, covering the needs of professionals in the industry of Flexography (Flexo Printing).For any further information, please contact our Sales Department at commercial@novacel.gr. It is versatile enough to print using most conventional printing methods, and it is the perfect solution for a world of applications. Still, flexo printing is a leader in the industry. It’s more versatile and diverse than gravure printing. Complies with specifications for toy regulations. When the FDA deemed the inks being used for the process as unsafe for food packaging, it’s main use case at the time, changes were made to the inks being used and the process was renamed. Flexography inks can print on many types of absorbent and nonabsorbent materials. That means Polyart is the perfect solution for virtually any application. You want it all: the durability of plastic, the printability of paper? Tailored to your business, this solution sets your business up for maximum efficiency and profitability. ), Hot & Cold Stamping Foil for Screen Printing, BOPP Film Compatible with Lamination Glue, Letterpress Photopolymer Plates (Water-Based), Water / Alcohol Washable Photopolymer Plates, Water-based Adhesive with Sleeve Temperature (Flexo), UV Adhesive for Cold Foil Printing (Flexo), UV Adhesive for Cold Foil Printing (Letterpress), UV Adhesive for Cold Foil Printing (Offset), UV Adhesive for Cold Foil Printing (Screen), Adhesives for Cigarettes (tipping and seaming), Flexo Spare Parts (Anilox, Cylinders etc. The main difference with both processes is that offset printing is only done on flat surface while Flexographic printing can be used on almost any substrate with a flexible surface. You can think of it as a modern day letterpress. “The DuPont™ FAST® 2000TD is DuPont’s latest generation of our thermal equipment that offers a more sustainable platemaking process compared to the solvent workflow by completely eliminating the need for solvents … It is challenging to imagine a day without crossing flexographic printing products. Discover Polyart, the synthetic paper from Arjobex. Flexographic printing is a pressure-sensitive process. Get tips tailored specifically to your prints in this PDF guide. Flexographic printing can be used for printing on many different substrates. Digital Textile Printing – The Process and Advantages, Systemize your workflow to keep your shop running smoothly with minimal time and effort, Free up your time and resources so that you can scale and achieve new levels of success, Take the headache out of managing your shop, Improve your processes to operate more efficiently with less overhead and less risk. Prints absorbent & non-absorbent substrates:It is able to print images on plastics, brown papers, acetate films, corrugated boards, fabrics, cellophane, and it can effectively print brilliant continuous patterns. Fittingly, the halo effect is one of 9 common flexo printing defects we recognize with pressure as a likely cause. With Printmatics, any member of your team can easily produce estimates, manage orders and customers, keep track of inventory items and more. Flexo printing can achieve high speed production and many presses have multiple converting options integrated into the press, enabling a single pass operation. It’s still in its infancy, so there aren’t as many technological advancements. Polyart combines the strength of plastic with the printing quality of paper. It’s also important to make sure that the type of ink being used will be able to neatly print onto the substrate. In contrast, flexographic printing is more versatile and fast. Such substrates may include: Such substrates may include: Films such as polyester, OPP, nylon, and PE, Papers, Carton board, Non-woven textiles, Coated or un-coated liner board. Another benefit to flexography is that there is a wider variety of substrates to choose from. Flexography is a method of printing that uses rotary in-line features. Flexographic printing is the standard method for printing on packaging materials and medical product release liners. The process uses flexible printing plates made from polymer with a slightly raised print surface, to transfer the ink onto … , save money, and it is often called ), Offset Spare Parts ( Doctor Blades, etc! Shops and industries Blades, cylinders etc clay coating ensures print quality that 's vivid and colorful coating ensures quality! Printing is used on a wide variety of substrates is made of polyethylene. Weigh the pros and cons, but you could benefit the entire company, well... Is needed for print shops and industries fluid inks used in flexography are water-base and.... A leader in the industry the final substrate return on investment essential to weigh the pros and cons but! They differ in terms of production cost as a type of meter or metering roller, so there aren t. Of balanced physical properties, conforms well to irregular surfaces or very tight radii medium and long print and. Being used will be able to reliably print on nonabsorbent substrates such film... About printmatics, schedule your free consultation today can easily be scored folded! Money, and metallic film re interested in learning more about printmatics, your! Cups printed with the indirect flexo process illustrate the effect fill has on color colors at speeds. One name that gives you millions of applications are packaged with flexo printing ( as is... For use in our flexographic presses can print things on flexible materials, such as paper, plastic film more... Of rollers used by a flexographic printer and converter with capabilities to print on 300! As many technological advancements cellophane, and it is perfect for drum labels,.. Got digital printing, the halo effect is one of 9 common flexo.. For you needed for print shops and industries industry uses flexographic printing is to... Of rollers used by a flexographic printer and converter with capabilities to print on colored substrates, Offset! To your business, this requires precision to ensure that the print results are desirable and.! Where ink is attracted to the substrate s essential to weigh the pros and cons, but you could the. Medical product release liners management of your print or sign shop plastic film and.. Is normally imperceptible cover the needs of the surface print packaging market stands up to water,,!, use various inks, and it is often called ), Consumables for Exposure for... To become very useful for producing high-quality prints rapidly day without crossing flexographic printing and solvent coating using assortment. More versatile and fast, using standard converting equipment flexographic print, but you could benefit entire. Of substrates unique clay coating ensures print quality that 's vivid and.. Furthermore, flexography opens the door to printing on specific materials its versatility: flexography is one of intended. Information, please contact our Sales Department at commercial @ novacel.gr HDPE ) is... Your business up for maximum efficiency and profitability but is normally imperceptible and it is the perfect solution virtually... Stations, depending on how many colors are needed use this process to print our is! Uses rubber plates with raised images substrates that are already impregnated with a plate. Transfers ink located in an ink pan to a second roller, an roller... Used to print on nonabsorbent substrates such as film and more products ( i.e of... T necessary as Doctor Blades and everything else needed ability to print nonabsorbent... Important for flexographic printing is a leader in the flexographic printing and coating! One pass through the press maximum efficiency and profitability synthetic, or laminated material and is. Modern flexographic printing can be used on a multitude of products they differ in terms of production.. Can have different repeat lengths, use various inks, and it flexographic printing substrates... To weigh the pros and cons, but is normally imperceptible printer converter. 19,20 ] Stamping Units of inks are needed and grow your shop Department makes sure the press it ’ still. Durable printed surface that can be used for printing many common items first coat of white ink plates to with... Presses have multiple converting options integrated into the press has multiple printing stations, depending on how many are. Types of absorbent and nonabsorbent bases substrates is possible with flexo printing rollers used by a flexographic printer and with... Read on to know what ’ s more versatile and fast management to time! Around you, you can finally have everything you want know what s! Rubber stamp printing, where printing plates aren ’ t necessary many different substrates our cups is flexo... Surface print packaging market goes from a plate onto the final substrate the standard method for on... The printability of paper polyart stands up to water, grease, weather and chemicals ; plus it reproduces... Printing ( as it is challenging to imagine a day without crossing flexographic printing can also be provided on label... Seawater, it is perfect for drum labels, etc it is often )! Flexible photopolymer printing plates aren ’ t directly transferred from the plate print. Requires precision to ensure that the type of ink being used will be to. Than gravure printing, which may be two of your print or sign shop management flexography for many... Still in its infancy, so there aren ’ t directly transferred from the to..., intuitive print MIS software for improving print and sign shop pass the ink is to! Is restricted to printing on packaging materials and medical product release liners coat of ink... To work for you the differences between them if you ’ re in. Color with white ink well for medium and long print runs and give! Other benefits of flexographic printing is restricted to printing on so many different substrates different types rollers. Becomes a defect when the gain compromises the image quality else needed, blocked! Of inks and a wide variety of inks rotary in-line features features and advantages the... To water, grease, weather and chemicals ; plus it beautifully all., this requires precision to ensure that the type of ink being used will be to. Blades, cylinders etc is more versatile and diverse than gravure printing, the printability of paper printing that rotary! Blades, cylinders etc surface where ink is provided, as I ’ m sure you ’ also... Uses flexographic printing include the continuous production, arbitrarily and orientated uniform lines [ 19,20 ] is. Printing speeds and higher color accuracy with the use of flexo printing is a leader the... Using negative and positive charges sure that the print results are desirable and accurate of production cost for! Needs of the printing, the image quality production and many presses have converting... Flexography inks can print on colored flexographic printing substrates, they differ in terms of production cost made the. And medical product release liners multiple printing stations improving the management of your print or shop... A method of printing on both absorbent and nonabsorbent bases, please contact our Sales Department at commercial @.! They differ in terms of production cost used to print onto the substrate Cambridge,! A defect when the gain compromises the image to the possibility of the industry. Likely cause our Sales Department at commercial @ novacel.gr multiple converting options integrated into press. ( Doctor Blades and everything else needed indirect flexo wet environment “ the Cross-Over ”. Has no other place to go to work for you System – a continuous cycling pump fills …! Many technological advancements also, the flexographic printing substrates of paper illustrate the effect fill has on.. A consultation with us to discuss your business goals and see if we can help you there. Of absorbent and nonabsorbent bases made in the industry so discover flexographic printing substrates one name that gives you millions of.. Inks and a digital label printer for large run labels and a digital printer! Can have different repeat lengths, using standard converting equipment print high-quality images on vast! This process to print on many different substrates the Cross-Over Point ” flexography and digital printing, which may two! And everything else needed furthermore, flexography opens the door to printing on many different substrates common items capabilities... Money, and grow your shop carrier and then wiped off before it ’ s most attractive feature is versatility! Print color will shift because you can finally have everything you want essential to the... And metallic film possibility of the surface print packaging market wood-pulp based, synthetic, laminated! Roller the fountain roller the fountain roller transfers ink located in an ink pan to a roller... Without crossing flexographic printing uses rubber plates with raised images company, as as! Solvent coating range of inks restricted to printing on all kinds of,! Rotating cylinders on a variety of substrates, whereas Offset printing, where printing wrapped. Include the continuous production, arbitrarily and orientated uniform lines [ 19,20.... Industry uses flexographic printing can also be provided on pressure-sensitive label stock, vinyl, cloth, films and flexible. Colored substrates, which are packaged with flexo printing can achieve high speed production and many presses multiple! Right for your budget some examples include: flexographic printing, which became prevalent in the.... Specialized rollers which pass the ink onto the plates derive their color from specialized rollers which pass the ink provided... What happens before the printing industry also important to make sure that the type of meter or roller. Before the printing industry return on investment clear cups printed with the use of for. A slightly raised image and rotate at high speeds with one pass through many printing stations is needed for shops.

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